The brand new cast film line series ALLROLLEX® represents the real technological revolution in stretch film production. COLINES® R&D department and our team of technicians developed the new series of cast stretch film lines with finished web width of 1 m, 1.5 m, 2 m, 3 m, 4 m, 4.5 m driven by the following targets: Production efficiency and flexibility Reduction of energy consumption and footprint Excellent winding quality with very thin films (typically 8-10 microns ) at very high speeds Net output from 700 to over 3000 kg/h.
Manual reels on 2" cores
Net weight of each reel = approx. 2 kg
Automatic reels on 3" cores
Net weight of each reel = approx. 16 kg
Jumbo reels on 3" cores
Net weight of each reel max 60 kg
Cling wrap film: together with the ALLrollEX® we can supply the technology and know-how for the production of cling wrap film for supermarket and domestic use to replace PVC wrap film
Our formulation includes the antifog effect and elastic recovery of the film: once stretched, the film returns to its original position.
Agricultural film: another possible kind of 20-25 micron films
3 or 5-layer film (tested up to 9 layers), with anti-UV and color masterbatch
Reels on 3" cores
Weight of each reel 17 kg
PERFORM-EX® extruders equipped with new generation screws, able to achieve optimal plastification of various kind of resins
Minimum staff required
Chill-roll unit designed to dramatically reduce fine-tuning phase for any film production
New modular extruders' framework for easy access and maintenance
Optimized footprint
Covered worldwide by 5 patents
Designed for speed up to 1000 m/min and thin film
All-in-one solution for all commercial formats: hand, machine and jumbo reels on 2" and 3" cores
No air entrapped and no tail on finished roll thanks to driven rollers controlling the film tension
Air-conditioned container far all electrical components (no more obsolete cabinets)
In-house operator friendly supervision system HMI with complete package included in standard supply: Easy-Key®, Live Check®, Fast adJUST®, Mailing facility, Modem Service, Planned Maintenance
Independent multi touch screen supervision stations with solid state PC Live Control: full production management (current and archived production data, consumption, raw material management, interface with ERP) and tablet/smartphone App for line control.
Infrared (IR) heaters installed on PERFORM-EX® extruders. Energy saving up to 22% versus conventional ceramic heaters
Insulating jackets on extruders melt pipes. Energy saving up to 32% versus conventional melt pipes without insulating
BIGMOUTH® in-line cold edge trims recovery system. Lowest energy consumption at maximum production if compared to conventional refeeding systems
The only up-to-date solution (no pelletizing, no side extruder, no vertical scraptruder) scraptruder)
Energy consumption is about 4 kW/h
It allows in-line recycling up to 50% of extruder throughput thus avoiding to reduce extruder capacity
Cold refeeding system designed to recover the widest range of resins and especially designed for thin film (no gels and no fish eyes)