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KEY INNOVATIONS

The brand new cast film line series ALLROLLEX® represents the real technological revolution in stretch film production. COLINES® R&D department and our team of technicians developed the new series of cast stretch film lines with finished web width of 1 m, 1.5 m, 2 m, 3 m, 4 m, 4.5 m driven by the following targets: Production efficiency and flexibility Reduction of energy consumption and footprint Excellent winding quality with very thin films (typically 8-10 microns ) at very high speeds Net output from 700 to over 3000 kg/h.

Colines

ALLrollEX® 1500

Colines

ALLrollEX® 2000

Colines

ALLrollEX® 3000

Colines

ALLrollEX® 4000

Colines

ALLrollEX® 4500

Colines

PrerollEX®

APPLICATION

HIGHLIGHTS

PRODUCTION EFFICIENCY AND FLEXIBILITY

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    PERFORM-EX® extruders equipped with new generation screws, able to achieve optimal plastification of various kind of resins

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    Minimum staff required

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    Chill-roll unit designed to dramatically reduce fine-tuning phase for any film production

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    New modular extruders' framework for easy access and maintenance

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    Optimized footprint

ALLSPEEDY® WINDER: EXCELLENT WINDING QUALITY

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    Covered worldwide by 5 patents

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    Designed for speed up to 1000 m/min and thin film

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    All-in-one solution for all commercial formats: hand, machine and jumbo reels on 2" and 3" cores

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    No air entrapped and no tail on finished roll thanks to driven rollers controlling the film tension

LINE MANAGEMENT POWERED BY ELAV®

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    Air-conditioned container far all electrical components (no more obsolete cabinets)

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    In-house operator friendly supervision system HMI with complete package included in standard supply: Easy-Key®, Live Check®, Fast adJUST®, Mailing facility, Modem Service, Planned Maintenance

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    Independent multi touch screen supervision stations with solid state PC Live Control: full production management (current and archived production data, consumption, raw material management, interface with ERP) and tablet/smartphone App for line control.

SAVING ON ENERGY CONSUMPTION

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    Infrared (IR) heaters installed on PERFORM-EX® extruders. Energy saving up to 22% versus conventional ceramic heaters

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    Insulating jackets on extruders melt pipes. Energy saving up to 32% versus conventional melt pipes without insulating

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    BIGMOUTH® in-line cold edge trims recovery system. Lowest energy consumption at maximum production if compared to conventional refeeding systems

BIGMOUTH® IN-LINE EDGE TRIMS RECOVERY SYSTEM

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    The only up-to-date solution (no pelletizing, no side extruder, no vertical scraptruder) scraptruder)

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    Energy consumption is about 4 kW/h

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    It allows in-line recycling up to 50% of extruder throughput thus avoiding to reduce extruder capacity

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    Cold refeeding system designed to recover the widest range of resins and especially designed for thin film (no gels and no fish eyes)